Posts tagged with "Navy Yard":

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It’s now too expensive to build local for New York’s modular construction industry

Thanks to high rents, New York City is losing one of its longtime modular construction companies at the Brooklyn Navy Yard. And the news could send ripples through the city's prefab construction scene. Capsys, a pre-fab builder founded in 1996, was paying $4 per square foot for its space in the Navy Yard, far below what other tenants were paying. The going rent, $20 per square foot, for manufacturing space at the Navy Yard is already set below market to retain firms that would otherwise not be able to afford to do business in the city. Upon learning in 2010 that their longterm lease was not being renewed, Capsys went hunting for new space. The advantage of local prefab construction is cost and quality control. Building are constructed at the factory by (usually) nonunion workers. Architects can check in on the projects, correcting any flaws before the pieces are shipped. Although rents are lower in New Jersey and Pennsylvania, being based locally cuts down on expensive overland shipping costs. Recently, though, new regulations require modular units to have an (expensive) police escort when the units are ferried to construction sites. For almost ten years, Capsys was the only modular builder in the Navy Yard until Forest City Ratner moved its operations there. With new owners of Forest City's Pacific Park, it looks like Forest City's modular building operations may close, though this could be due less to rising rents and more to design issues that incur costs. The shortcomings of Pacific Park's B2, the SHoP Architects–designed world's tallest modular tower, have been widely documented. Capsys has designed 55 micro-apartments for Carmel Place (the building formerly known as adAPT NYC), and Alexander Gorlin's Nehemiah townhouses, among other projects. When the company closes shop, Capsys will sell its intellectual property to a Pennsylvania company.
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KieranTimberlake demonstrates best practices for a prototypical new commercial building

The facility will serve students, building operators, building energy auditors, and will be used to support the development of new business ventures in energy efficiency.

The Consortium for Building Energy Innovation (CBEI)—formerly the Energy Efficient Buildings Hub—at Philadelphia’s Navy Yard, is a research initiative funded by the Department of Energy and led by Penn State University that seeks to reduce the energy usage of commercial buildings to 50% by 2020. KieranTimberlake, a Philadelphia-based firm located three miles from Navy Yard, was selected by Penn State to renovate a 1940’s Georgian-style brick building to be a living laboratory for advanced energy retrofit technology. Included in the brief was an addition to the building, which evolved into a new stand-alone building across the street on Lot 7R, which aptly became the name of the building. The new 7R building, literally tied to the ground with groundwater-sourced heat pumps, is also formally and tectonically organized around passive solar strategies. A number of daylighting studies drove a re-shape of the building. An initial four-story cube was introduced in Robert A.M. Stern and Associates’ masterplan for the site, but became a long linear east-west oriented low-lying building. This configuration maximizes daylighting while minimizing over-shadowing on the site, establishing a framework for campus growth. 7R is loaded with environmental features including a green roof, a gray water reuse system, integrated daylighting strategies, and geothermal wells. These environmental priorities influenced an approach to building envelope design that balances performance with overriding aesthetics and compositional goals. David Riz, a partner at KieranTimberlake, says the composition of the facade is integral to the siting of the building: “In a large number of our projects, we accentuate the orientation of our buildings with facade treatments.”
  • Facade Manufacturer Kawneer (aluminum), Solera (translucent glazing),JE Berkowitz (clear glazing),
  • Architects KieranTimberlake
  • Facade Installer Malvern Glass (translucent rainscreen), Torrado Construction (brick)
  • Facade Consultants Balfour Beatty (CM)
  • Location Philadelphia, PA
  • Date of Completion 2014
  • System brick, clear & translucent glazing on steel frame
  • Products Metro Ironspot brick (by Yankee Hill Brick and Tile), VM Zinc (by Dri-Design), Kawneer Encore Storefront / Kawneer 451 UT Storefront / Kawneer 1600 Curtainwall, Solera, R-9 Panel with aerogel, Acrylite, 16mm High-Impact Multi-skinned Acrylic Panel
Brick, chosen for its relationship to a historic Navy Yard context, is utilized as a ‘solar shade,’ opening and closing along the south facade to manage direct heat gain, while eliminating the need for mechanized shades. ‘Rips’ in the brick fabric reveal a transparent glazing system adorned with horizontal sun shade louvers. To the north, the building visually connects to adjacent League Island Park by maximizing glazing along an elevated second floor ‘tree-top’ interior walkway. Arguably the most significant feature of the building envelope is a twin-wall assembly of insulated translucent panels, seen prominently along the length of the north facade, allowing the architects to maximize the level of daylight. David Riz says the panels are notably used both performatively and compositionally, spanning 19’ tall from the plenum to the roof coping: “We wanted to create syncopation in the patterning. We were trying to get a dual read on a long linear building introducing key moments as your eye moves along the building.” The panels are incorporated into the west facade as a primary material to help manage a harsh late-afternoon sun in the large auditorium’s break out space. Riz celebrates the success of the facade in managing a difficult western orientation through diffusing harsh sunlight into a soft glow: “When you’re in the break out space, you simultaneously sense the daylight from the west, a view to the north park, and also a view through the flying brick screen to the south. That’s where it all comes together.” Riz considers the quality of daylight filtering through the building envelope to be one of the project’s greatest strengths: “There are very nice moments as you walk through the building because its so narrow where you experience a simultaneity of the south facade and the north facade: a hint of the brick screen through the classrooms, and bays of transparent panels to the other direction.” KieranTimberlake, who recently received an award for Innovative Research at ACADIA 2015, continues to monitor for thermal performance and storm water analysis. In this regard, the 7R building is a blend between high tech data monitoring, paired with low-tech passive strategies and off-the-shelf products. The project, completed within the last year, will be utilized by Penn State for various research programs.
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First Mods of World’s Largest Prefabricated Building Assembled in Brooklyn

Last Thursday, the first mods of the SHoP Architects' prefabricated skyscraper—the B2 tower at Brooklyn's megaproject, Atlantic Yards—were hoisted up and assembled into place. The 32-story residential tower, which will be half affordable housing, will rise within the Atlantic Yards development adjacent the Barclays Center. The modular components are being built locally in a 100,000 square foot facility in the Brooklyn Navy Yard. When construction is complete by end of 2014, it will be the world's tallest pre-fabricated building.