Posts tagged with "Zahner":

Placeholder Alt Text

Miami’s latest garage project is inspired by surrealist games

facadeplus_logo1
Brought to you with support from ->->
Miami is perhaps the epicenter of architectural parking garage design, hosting work from Herzog & de Meuron, Frank Gehry, Enrique Norten, OMA, Arquitectonica, IwamotoScott, Leong Leong, John Baldessari, a scrapped Zaha Hadid proposal, and more. Adding to the mix is a seven-story mixed-use structure integrating retail with an 800-car capacity garage.
  • Facade Manufacturer Zahner (fabrication); Entech Innovative Engineering (molding and casting)
  • Architects WORKac; J.MAYER.H; Nicolas Buffe; Clavel Arquitectos; K/R (Keenen/Riley); Tim Haahs (architect of record)
  • Facade Installer KVC; Zahner
  • Facade Consultants Zahner (Design Assist, Engineering)
  • Location Miami, FL
  • Date of Completion 2016
  • System parking garage facade
  • Products ZEPPS technology, Drop and Lock systems, and custom fabricated HDPE panels by Zahner
Coined "Museum Garage," this project brings together five architectural teams to celebrate the Miami Design District’s inspired art, design and architecture scene, with a unique collaborative garage screening project. “The key was selecting architects who I believed actually could use their technical knowledge and experience in a very non-traditional way,” said Terrance Riley, a Miami-based architect and curator of the project. “It was key to select artists who could translate between working in 2-D to 3-D.” Riley worked with WORKac, J. MAYER H., Clavel Arquitectos, Nicolas Buffe, and his own Keenen/Riley (K/R). Each architect submitted a developed design, then worked with the owner’s consultants and fabricators thereafter. There were no set budgets given to the designers at the outset. The owner obtained their own estimates as the project progressed. Museum Garage is inspired by the “exquisite corpse” method, a Surrealist artist game which is a shared system of production. Riley said the only rule the five teams knew was that their facade had to go edge-to-edge with another. “In the concept phase, they were only given height restrictions and a depth requirement (not more than 4-feet).”  After the concepts were selected from three requested schemes, actual dimensions and locations were assigned and designs naturally evolved through dialog with the architects. Terrance Riley said the project offers a new model of development. “I remember a couple of instances here, developers hired different architects to design facades for the same building, as in Frankfurt on the Saalgasse. The goal was to achieve a picturesque townhouse row.” Riley added, “That was not our goal for Museum Garage. This was more like the La Strada Novissima at the Venice Biennale.” From the architects:
  • "Ant Farm" by WORKac celebrates social interaction, sustainability, art, music and landscape. In an ant colony-inspired structure, the public spaces and connecting circulation appear and disappear behind a perforated metal screen, resembling an ant farm of public activity while providing visual contrast, shade, and protection.
  • "XOX (Hugs and Kisses)" by J.MAYER.H.: appears as gigantic interlocking puzzle pieces that nestle at the corner with the forms of WORKac's façade. "XOX"'s enigmatic forms, emblazoned with striping and bright colors, recall the aerodynamic forms of automotive design and appear to float above the sidewalk below. Smaller volumes, covered in metal screens project outward and are activated with embedded light at night.
  • "Serious Play" by Nicolas Buffe: serves as the entrance and exit to the garage. It is constructed with a dark perforated metal backdrop. The façade features a variety of diverse 2D and 3D elements crafted from laser-cut metals and fiber resin plastic.
  • "Urban Jam" by Clavel Arquitectos: draws from the rebirth of urban life in the Miami Design District - where old structures and discarded spaces have been revived by architectural and urban designs. Urban Jam suggests a similar "repurposing" of very familiar elements, using 45 gravity-defying car bodies rendered in metallic gold and silver.
  • "Barricades" by K/R: inspired by Miami's automotive landscape; particularly it's ubiquitous orange- and white-striped traffic barriers. In this case, the faux-barriers are turned right side up and form a brightly colored screen. The façade has fifteen "windows" framed in mirror stainless steel, through which concrete planters pop out above the sidewalk.
Placeholder Alt Text

Morphosis-designed Bloomberg Center at Cornell Tech celebrates opening

  facadeplus_logo1
Brought to you with support from
With the goal of becoming a net zero building, The Bloomberg Center, designed by Morphosis, forms the heart of the new Cornell Tech campus on Roosevelt Island, bridging academia and industry while pioneering new standards in environmental sustainability through state-of-the-art design.
  • Facade Manufacturer Island Exterior Fabricators
  • Architects Morphosis
  • Facade Installer W&W Glass, LLC (unitized curtain wall); Island Exterior Fabricators; Barr & Barr (general contractor)
  • Facade Consultants ARUP (facade, structural, MEP/FP engineering, sustainability; lighting; acoustical; av/it/smart building)
  • Location Roosevelt Island, New York, NY
  • Date of Completion 2017
  • System unitized continuously insulated rainscreen; photo voltaic solar canopy
  • Products Louvered ZIRA system from A. Zahner Company;  Custom Unitized Curtain Wall; Custom Curved Glass Enclosure
Spearheaded by Morphosis’ Pritzker Prize-winning founder Thom Mayne and principal Ung-Joo Scott Lee, The Bloomberg Center is the intellectual nerve center of the campus, reflecting the school’s joint goals of creativity and excellence by providing academic spaces that foster collective enterprise and collaboration. “The aim of Cornell Tech to create an urban center for interdisciplinary research and innovation is very much in line with our vision at Morphosis, where we are constantly developing new ways to achieve ever-more-sustainable buildings and to spark greater connections among the people who use our buildings. With the Bloomberg Center, we’ve pushed the boundaries of current energy efficiency practices and set a new standard for building development in New York City,” said Morphosis founder and design director Thom Mayne in a press release. The four-story, 160,000-square-foot academic building is named in honor of Emma and Georgina Bloomberg in recognition of a $100-million gift from Michael Bloomberg, who was responsible for bringing Cornell Tech to New York City while serving as the city’s 108th Mayor. A major feature of the building is an expansive photovoltaic canopy, with a low and narrow profile that frames views across the island. One of the building’s most distinctive features is its facade, optimized to balance transparency—maximizing daylighting and exterior views, and opacity—maximizing insulation and reducing thermal bridging. Designed as a rain screen system, the outermost layer of the facade is composed of aluminum panels surfaced in an iridescent, PPG polymer coating. Viewed from afar, the aluminum panels register a continuous image that merges the river-view scenery from Cornell Tech’s Roosevelt Island location and Cornell University’s idyllic campus in Ithaca, New York. Facing the city, the Bloomberg Center’s west facade registers the image of the Manhattan skyline as it is viewed directly across the East River. Along the campus’ main entry and central circulation spine (the “Tech Walk”), the east facade registers an image of Ithaca’s famous gorges. Designed in collaboration with A. Zahner Company, an architectural metal fabricator, the facade utilizes Zahner’s Louvered ZIRA system to create the image patterning. Each pixel of the image is translated into the specific turn-and-tilt of a two-inch circular tab punched into the aluminum paneling; the depth and rotation of each tab determine the amount of light reflected. This pixel map was fed into a repurposed welding robot, which processed the digital information into the mechanical turning-and-tilting of the facade’s 337,500 tabs. The algorithm controlling the robot was developed in collaboration with Cornell and MIT students. “Our collaboration with the Cornell and MIT students to develop the building’s facade is an example of the type of connections that Cornell Tech will foster between academia and tech industries,” said Ung-Joo Scott Lee, Principal at Morphosis and Project Principal of the Bloomberg Center. “We were ultimately interested in demonstrating that designing for net-zero creates not only a more energy efficient building but, in fact, a healthier and more comfortable environment for its occupants. The very systems that provide our path to high building performance are the same systems that provide better control to its users while giving the building its distinct identity. Cornell University’s leadership in sustainability is central to their mission; we look to continue that leadership in both upstate as well as downstate campuses.”
Morphosis will be participating in the upcoming Facades+ Los Angeles conference on October 19 to 20, 2017. Stan Su, who contributed to Bloomberg Center as a member of Morphosis’ Advanced Technology team, will be co-presenting a morning workshop along with Brad Prestbo (Director of Technical Resources, Sasaki Associates), Chris O'Hara (Founding Principal, Facades Director, Studio NYL). The workshop will be divided up into three parts: a group discussion on fundamental detailing principals, case study examples of how those principles are employed, and a hands-on session where the group will reverse-engineer details from notable projects.
Placeholder Alt Text

THEVERYMANY plants a zippy green theater in a Maryland park

Amid a park in the Baltimore suburbs lies a new outdoor theater by MARC FORNES / THEVERYMANY that's as green as the new leaf. The New York design studio's Chrysalis Amphitheater, a sinuous shingled pavilion whose form follows its name, features two stages for semi-outdoor performances and events. Stage A, the larger of the two, is equipped for larger performances and is kitted out for musical equipment and lighting rigs. Stage B, with its platform stage and steps that double as seating, is meant for smaller events. Other arches double as apertures for a staircase, balconies with city views, and a loading dock. The project broke ground in Columbia, Maryland's Symphony Woods Park in October 2015. Commissioned by park stewards Inner Arbor Trust, its shape references the curvy roots of the Swamp Cypress, a native tree. To achieve its curvature without adding too much weight the structure, Fornes, in collaboration with engineers at Arup, drew a flat digital mesh and transformed its segments into differentiated spring systems. Constraints for pleating were added to the system during inflation to give the structure extra depth, while ARUP engineered a steel-tubed exoskeleton and created 70-point loads that can each hold up to 2,000 pounds. Zahner fabricated the Chrysalis's 7,700 shingles, which are painted four different shades of electric green. “We want to provide not just a destination, but an experience for the morning jogger, the Sunday walker, the afternoon stroller, as well as anyone who is actually there for a show,” said Marc Fornes, principal of THEVERYMANY, in a prepared statement. “It is an amphitheater, yet it is first a pavilion in the park, an architectural folly, a tree house and a public artwork, ready to be engaged and activated at any given moment.”

THEVERYMANY first developed its idea with a similar, but smaller, installation in France. That project, Pleated Inflation, was installed at a school in Argeles, near the border with Spain.

Placeholder Alt Text

Specsheet>Standout building envelopes and facade panels

Highly customizable facade panels offer a variety of aesthetics limited only by an architect’s imagination, while high-performance stone and terra-cotta systems raise the bar for invisible building envelopes. Escale Golden Anodized GKD Metal Fabrics An anodized aluminum product that can be used in facade design as well as solar management, this 37-percent open-weave metal mesh is suitable for new and retrofit projects and is easily applied over existing facades to create a fresh look. ALPHATON Terracotta Rainscreen Facade System Shildan This envelope system is made from natural clay, making it an eco-friendly option that comes in 18 standard and unlimited custom colors, as well as a range of shapes and finishes, all of which are customizable (or all of which can be customized to suit a project’s unique design intent). Panels, which contain a chain of internal i-beam supports, can be incorporated horizontally or vertically. The system’s ventilation is on the outside of an air or vapor barrier, which enhances insulation and cuts energy consumption by up to one-third.  Selective Polish Zahner Zahner works closely with clients
 to create surfaces that combine texture and shine by blasting or brushing stainless steel, a stunning yet subtle technique to make metal facades stand out. The brand uses acid etching to create custom finishes, including perforation, which can allow a project to come to life when backlit. Virgola, Le Pietre Incise Collection by Lithos Design Part of Lithos Design’s original line, the Incise Collection now includes an array of undulating graphic patterns that create subtle optical illusions. The designs are available on a variety of different stone slabs, which are machined flat. The Virgola pattern was inspired by the comma and creates a repeating design that can be interpreted in many ways. Trespa Pura NFC Decors Trespa At this year’s IBS, Trespa released ten new colors and two new wood patterns to their Décor line. Each panel is made of 70 percent natural fibers saturated with thermosetting resins with a closed surface to offer supreme weather resistance. Pura NFC can be applied both horizontally and vertically, whether side by side or in a lap pattern. Carbon Pro-Fit® Modera™Ledgestone Cultured Stone by Boral Comprised of 58 percent pre-consumer recycled content, Carbon Pro-Fit Modera is a high-quality manufactured stone product that is available in three natural color options. This product is easy to install and GREENGUARD Gold certified. Mockett-ArchNews-Digital-04-17-v1

Solid Brass Grommets offer a luxurious wire management solution for executive work desks and conference tables. MM Series - 4 sizes, 7 finishes.

Placeholder Alt Text

Product>First Impressions

Achieve a classic look with natural wood paneling, or an ultramodern, futuristic style with innovative metal cladding. 3D Perforated Metal Zahner

One of Zahner’s classic facade manufacturing techniques has now become streamlined thanks to its automated method for creating perforated louvered screen wall facade systems. Now it is easy to create picotage effects for architectural metal that allow airflow without harsh sunlight.

Fabrik Shildan for Flexbrick

Fabrik is very much like a textile for exterior architecture. It consists of a steel framework into which materials are woven (including terra-cotta, glass, wood, etc.) to create endless patterns in a flexible architectural mesh. In addition to facades, Fabrik can be used for pavement, roofing, shade screens, and more.

Hudson Cambridge Architectural

Designed for parkade facades, Hudson is a new stainless-steel mesh pattern and exterior cladding system with an open area of 82 percent. It provides a high level of ventilation, while still being capable of screening indirect sunlight and exterior views from the street. 

Simple Modern Pure + Freeform

Inspired by the designer and creative director’s travels throughout Europe, the finishes are meant to evoke tradition and craft. The Blue Rust finish was taken from the Beverly Pepper sculpture installation outside of the Ara Pacis in Rome. All nine finishes can be used for both interior and exterior spaces.

Prodex Prodema

Available in an astonishing ten colors, ProdEx is a construction kit for the cladding of ventilated facades made from natural wood panels consisting of a high density bakelite core, clad in a veneer of natural wood with a surface treated with synthetic resin and an exterior PVDF film, which protects it from solar radiation, dirt, and graffiti.

Pura NFC Trespa Pura NFC (natural fiber core) is a sustainable exterior cladding made from up to 70 percent natural fibers infused with thermosetting resins. Pura resembles real wood, is easy to clean, and comes in six natural wood tones. It is also certified by the Programme for the Endorsement of Forest Certification.
Placeholder Alt Text

Facades+NYC lab workshops offer hands-on exposure to new technology

It is hard to imagine a better introduction to new digital design and fabrication software than the "Advanced Parametric Modeling: Design to Fabrication" lab workshop at next month's Facades+NYC  conference. Dassault's Jonathan Asher and Zahner's Kyle Watson will co-lead a tutorial in the application of Dassault's 3DEXPERIENCE to building envelopes, combining the perspectives of software developer (Asher) and early adopter (Watson). "First we'll be giving a walkthrough of how to use the software," explained Watson. "Then we'll demonstrate some new features available in the 3DEXPERIENCE platform, as well as how it's different" from other automation programs. Rather than passive observers, workshop attendees will be active participants, working through a full facade Asher and Watson will create especially for Facades+NYC. "Our intention is to develop this workshop facade system so it includes everything a typical engineer would be creating for a real facade: fully unfoldable panels, documentation created automatically," said Watson. By the end of the session, attendees will better understand how to leverage automation to generate complex systems. "Since it's our speciality, the focus will be on automation—creating complicated forms and then automating the creation and visualization of multiple panels going into this form." In addition, Asher and Watson will highlight the collaborative potential of Dassault's new platform. "Given that 3DEXPERIENCE is a relatively new software, and we [at Zahner] are among the early adopters, we're getting a lot of chances to experience the collaborative side of the software," said Watson, pointing out that his cooperation with Asher (Asher works from France; Watson, Missouri) exemplifies the easy back-and-forth facilitated by 3DEXPERIENCE. Other lab workshops on offer at Facades+NYC include "Curtain Wall Systems: From Sketch to Completion," taught by Bart Harrington and Richard Braunstein, both of YKK-AP America; "Advanced Facade Analysis, Rationalization, and Production (Grasshopper + Dynamo)," with Thornton Tomasetti CORE Studio's Daniel Segraves; and "Seamless Exchange of Geometry and Data (Grasshopper, Revit, Excel)." For more information and to reserve your space in a lab or dialog workshop, visit the Facades+NYC website.
Placeholder Alt Text

Morphosis Computes a Facade for Cornell

The facade's stainless steel panels form a wave pattern, cutting down on glare and heat loads while representing the contribution computing has made to design.

The recently completed Bill & Melinda Gates Hall at Cornell University in Ithaca, New York, combines the schools’ Computing Science and Information Science departments under one roof. Designed by Morphosis, the facility encourages spontaneous interactions between these two disciplines with common spaces for comingling and transparent partitions that allow views, and daylight, to pass from space to space. The building envelope, a unitized glass curtain wall system, is wrapped in a band of perforated stainless steel panels that forms a dynamic, angular wave pattern across the surface. In addition to creating a sense of movement across the exterior, it serves as a fitting symbol of the contribution that computing has had on the arts and sciences: The architects used advanced digital modeling tools to design the geometry, pattern, and details of this additive layer, and made it to function both as an aesthetic gesture as well as a performance enhancing element of the architecture. “The goal was to establish a consistent level of daylighting throughout the interior,” said Cory Brugger, director of design technology at Morphosis. “We maximized the exterior glazing to get the light coming through. The design of the screen reduces the amount of glare and heat gain and starts to help with the performance of the facade system itself.”
  • Facade Manufacturer Zahner (perforated stainless steel panels), YKK AP (unitized curtain wall), W&W Glass (exterior cladding systems), Erie AP (curtain wall engineering and fabrication), Viracon (glazing), Wasco Products Inc. (skylights)
  • Architect Morphosis
  • Facade Installer W&W Glass
  • Location Ithaca, NY
  • Date of Completion 2014
  • System Unitized double-glazed and spandrel curtain wall with exterior perforated stainless steel panels
  • Products YKK YUW 750XT 4 sided SSG Unitized Curtain Wall system, perforated stainless steel panels from Zahner, Viracon VNE 24-63
Located between Cornell’s historic Barton Hall and Hoy Field, Gates Hall fits 100,000 square feet of program in fives stories on a site roughly 150 feet long by 80 feet wide. “It’s a fairly squat building with a large foot print,” said Brugger. “So what we wanted to do was find a way to give some break on the facade.” The metal screen forms a band that covers the second through fourth floors. The first and fifth floors are fully glazed. At the main entrance on the building’s west side there is a large cantilever covering an entry court with some indigenous plantings and sculptural precast concrete “rocks.” Here, the facade becomes an integral part the overall massing of building, breaking down proportions of footprint and creating a sense of motion, giving the sense that structure is coiled to pounce across the road. Morphosis specified a YKK YUW 750XT 4 sided SSG unitized curtain wall system outfitted with a Viracon VNE 24-63 double glazed insulated glass unit. Ithaca does have a heavy winter, and heating days predominate over cooling days for the facility. To optimize the daylight/insulation ratio, the architects intermixed fully glazed panels with insulated spandrel panels. “There’s an alternation between full glazing and spandrel panels that helped us balance the environment and meet our efficiency target,” said Brugger. “It’s not fully glazed everywhere.” The curtain wall’s aluminum mullions are reinforced with steel, giving them the necessary stiffness to support the screen system. Morphosis designed the screen system in its own proprietary software program and used Rhino with Grasshopper to do the visualization. To coordinate fabrication of the panels with Zahner in Kansas City, the architects worked with CATIA and Digital Project. Zahner fabricated the screen panels out of 316 stainless steel. There are 457 panels total, in 13 different types, that bolt back to the vertical mullions at one of three elevations. The perforated panels have an angel hair finish. “It’s a non-directional finish takes away most of the gloss of stainless steel and gives it a little more depth in reflectivity, kind of a clean, matte finish,” said Brugger. “It still has a certain luster and gloss, but it cuts down on glare.” W&W Glass installed the facade, first putting up the YKK curtain wall and then erecting the screen system in a second pass. “We couldn’t unitize the two systems because they’re quite large and differently sized,” said Brugger. “Each stainless panel takes up two curtain wall modules.” The curtain wall modules are 5 feet 9 inches wide, whereas the stainless panels are 10 to 12 feet wide. The panels are set at different angles across the facade depending on solar orientation, with those on the south face at the most obtuse angle to create the deepest ledge for shading. This variation around the building envelope creates visual interest and expresses the computational nature of the design.
Placeholder Alt Text

Product> Get Appy: Eight Digital Design Tools

As all architects—particularly those of the belly bar and T-square generations—will agree, technology should be a design tool, not an end to itself. Building product manufacturers are among those on board with this point of view, and are developing apps that help users visualize possibilities, rather than dictate pro forma solutions. Like digital design consultants, these programs supply specific expertise, and leave the creative control in the architect's hands. Here's a few noteworthy examples. Board Morpholio This digital mood board allows electronic design concepts to be populated with real-life architectural and interiors products from such sources as 3form, Herman Miller, Knoll, and more. SketchUp Pro 2015 Trimble This popular software is now offered in a 64-bit version for Windows and Mac users, with IFC import capabilities allowing back-and-forth sharing of IFC files with any other application. Glass Visualizer Guardian Glass A web-based tool that can be accessed from desktop computer or mobile device, it allows architects to visualize standard SunGuard glass make-ups or custom make-ups. Choose the glass, select the appropriate building type, and see what the glass will look like under varying sky conditions. YouCreate 3form Working with seven material platforms and thousands of color combinations, this proprietary tool allows users to select an interlayer, play with color, and refine the translucency of the manufacturer's panels. ImageWall Zahner Using ImageWall, designers upload an image and it instantly translates into a panelized array of holes with varying sizes. In addition to uploading images, users can also drag-and-drop attractor points to control perforations by hand. Users see the price update continuously while making adjustments to their design. Transparent pricing means that designers can quickly test ideas within a budget, use their design to approach clients, and bring their projects to fruition. Light-a-Home OSRAM An interative, room-by-room comparison of existing and proposed lamping schemes, this software also provides rates of power consumption, CO2 emissions, and costs. Paving Calculator Unilock Once basic information such as product, layout pattern, area, and other details are plugged in, the calculator quickly and accurately provides recommended quantities for joint sand or compound and base and bedding materials. My Thermal Assistant YKK AP This interactive application uses independent laboratory test results to calculate overall system thermal performance using a specific YKK AP product and glass package. It can also work inversely: Input target thermal data, and the program will generate YKK AP material solutions.
Placeholder Alt Text

Tex-Fab’s Rigidized Metal SKIN

A structural, textured metal system wins first place in a competition and the chance to develop a façade with Zahner.

Reinforcing the idea that time fosters wisdom, Nicholas Bruscia and Christopher Romano’s third iteration of a structural architectural screen was awarded first place in Tex-Fab’s digital fabrication competition, SKIN. According to Tex-Fab’s co-director, Andrew Vrana, the team’s 3xLP project was selected for its innovative façade system, which uses parametric design and digital fabrication. The 3xLP designers’ exploration of the relationship between academia and manufacturing merged at the University at Buffalo’s (UB) Department of Architecture. Starting their collaborative research with a digital model, Bruscia and Romano solicited the help of local manufacturer Rigidized Metals, (RM), who helped realize the second stage of the project’s evolution with two thin gauge metals featuring proprietary patterns. “The project is important because we’ve partnered so closely with Rigidized Metals,” Roman told AN. “We’ve brought digital and computational expertise, and they’ve provided material knowledge for textured metal—it’s a reciprocal team.”
  • Fabricator Rigidized Metals
  • Designers Nicholas Bruscia and Christopher Romano with Phil Gusmano and Dan Vrana
  • Location Buffalo, New York
  • Date of Completion October 2013
  • Material 1RL+4LB textured stainless steel, 16-20GA, steel bolts
  • Process Grasshopper, Lunchbox, Karamba, Rhino, AutoCAD, CNC Turret Punching, Hydraulic Press Brake humping, Tab/Bolt Connecting
Bruscia said the computational models were heavily informed by material parameters. Working with various patterns in RM’s product library, the team started to see various textures performing differently in structural applications, though the company’s metals are typically used in cladding or decorative applications. “Rigidized Metals’ patterns are stronger than flat metals,” Romano said. “That informed how we selected textures and which became a part of the computational conversation.” Drawn to the geometry of the embossed 4LB sheet, they found the low relief pattern to perform comparably to a deeply stamped-style, and that it complemented other chosen patterns nicely. Structural loading was tested in Karamba, an architect-friendly finite element method analysis plugin for Rhino that was developed recently in Austria. Designed primarily in Rhino 5 and Grasshopper, the team also wrote many of their own scripts. For the SKIN competition, the team adjusted porosity of the screen to increase transparency for façade applications. The screen’s pattern is articulated from all perspectives, creating a dynamic quality that is achieved by a slight twist through the entire structure. “The twist in the system is a result of us getting the geometry on the screen for the system to perform structurally, and to make it possible to fabricate,” Romano said. “Some geometric moves on the screen can be difficult to fabricate, so to remove those you get subtle twisting in the elevation.” At RM’s Buffalo facility, profiles of the system’s components were turret-punched on a CNC, and folded on a press break to achieve a diamond shape. A tabbing system was also milled so the shapes could be fastened with stainless bolts to form a seamless, continuous cell structure. As part of the SKIN competition, Bruscia and Romano will continue working with RM, as well as A. Zahner Company, to fabricate a façade system with a glazing component. The 3xLP team will exhibit their results at the Tex-Fab 5 event in Austin, Texas on February 19.
Placeholder Alt Text

Cory Brugger of Morphosis Redefines Performance at Facades+ Chicago

Anticipation is growing for AN and Enclos’ eagerly awaited Facades + PERFORMANCE conference, touching down in Chicago from October 24th to 25th. Leading innovators from the architecture, engineering, and construction industries will share their insights on the latest in cutting-edge facade technologies that are redefining what performance means for 21st Century architecture. Don’t miss your chance to join Cory Brugger, Director of Technology for Morphosis Architects, as he is joined by a group of industry specialists to lead an in-depth dialog workshop on expanding the idea of performance in the design, engineering, and fabrication of innovative building systems. "Traditionally, performance has been defined in singular terms," Brugger told AN, "but when it comes to delivering architecture, it can encompass everything from energy usage to fabrication technique. For us, performance is multifaceted and interdisciplinary. We have found that technology provides a platform for incorporating a variety of performance criteria in our design process, allowing us to create innovative architecture, like the Cornell NYC Tech project on Roosevelt Island." Set to open its doors in 2017, Morphosis’ winning design for the highly publicized Cornell Tech campus will be breaking ground on Roosevelt Island in the coming year. As part of this ambitious, 2.1 million square foot development, Brugger and his colleagues at Morphosis hope to earn LEED-Platinum certification by with their 150,000 square foot academic building by utilizing cutting-edge modeling techniques and an array of sustainable technologies. "In general, we are designing for extremely high EUI (energy use intensity) goals, which are being accomplished through the use of comprehensive models that integrate mechanical systems, day-lighting analysis, and architectural assemblies," said Brugger. "This effort is being supported by a 140,000+ square foot PV array that is integral to both the performance and aesthetics of the design. Other technologies include high performance facade systems, smart building technology, and geo-thermal wells." In conjunction with master-planners SOM and landscape architects James Corner Field Operations, Morphosis are working to create a new model for high-tech education in the information age by extending the definition of performance beyond traditional notions to incorporate far-sighted social and technological considerations. Reserve your space at Facades+ PERFORMANCE now to take part in an intimate discussion. Brugger will be joined my Paul Martin (Zahner), Tyler Goss (CASE), Matt Herman (Burro Happold), and Marty Doscher (Dassault Systèmes ) on Friday, October 25th at the Illinois Institute of Technology Main Campus in Chicago. Don’t forget to check out our other exciting key-notes, symposia, and workshops on the complete Facades+ PERFORMANCE schedule.
Placeholder Alt Text

Irving Convention Center Facade: RMJM with Zahner

Fabrikator Brought to you by:

A new convention center in Texas is wrapped in a skin of delicate copper circles that appear to float in midair.

Located halfway between sister cities Dallas and Fort Worth, the Las Colinas master-planned community is an ideal place for the newly opened Irving Convention Center. It is also a natural setting for the copper facade that architect RMJM Hillier designed for the 275,000-square-foot, $133 million project. Fabricated by architectural metal and glass innovator A. Zahner Company, its angular walls rise from the ground like a sun-baked geological formation.
  • Fabricator A. Zahner Company
  • Architect RMJM Hillier Architecture
  • Location Irving, Texas
  • Completion Date January 2011
  • Material mill-finish copper
  • Process ZIRA
Up close, these walls look surprisingly delicate. To let light into the center’s expansive interiors and avoid a conventional convention-center design, RMJM and Zahner designed a skin of perforated copper that wraps the building’s cantilevered forms. Inspired by the town’s Robert Glen sculpture of nine bronze mustangs, and by the copper roofs of nearby Williams Square, the facade reflects sunlight during the day and allows the facility’s lights to shine through at night. The skin’s custom perforations and bumps were fabricated using Zahner’s trademarked ZIRA (Zahner Interpretive Relational Algorithm) process, which the company developed to expedite complex perforation and embossing projects. Here, RMJM envisioned the copper panels overlapping at several points on the facade, so the firm experimented with multiple layers of perforated material to understand how the cladding would layer to form new patterns. Once a digital map had been drawn, Zahner translated the image into bumps, dents, holes, and shapes that were reproduced by machining equipment in its shop. The resulting pattern changes with light and vantage point. From close range, its circular shapes appear to float because the copper bridges of the pattern are so slender. At night, the convention center’s lights penetrate some areas of the skin, making the shapes translucent. The mill-finish copper cladding will also let the building evolve over time as the bare surface undergoes gradual patination. The material has already begun to darken, its bright finish turning to brown umber since crews began installing the panels in 2010. This color will eventually give way to deeper greens and blues, a patina that will protect the surface from further corrosion. Even for those who don’t go inside, there are plenty of reasons to visit the building, but the facade serves its purpose on the interior, too, providing reduced lighting and cooling costs for the facility, which is targeting LEED certification. Having already hosted its first non-civic event—the annual spicy food exhibition, ZestFest—the center is on track to be a new hub for convention-goers far and wide.