Posts tagged with "Texas":
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A Dallas pavilion's exposed structure demanded extremely tight tolerances of Irving, Texas–based fabricator, CT&S.Ten years ago, the Dallas Parks & Recreation Department launched a revitalization project to update 39 decrepit pavilions throughout its park system. One of them—which was to be designed by the New York office of Norwegian architecture firm Snøhetta in partnership with local practice Architexas—sat at the mouth of a meadow lined by old pecan and oak trees on the southern side of College Park. Speaking about the site, Snøhetta director Elaine Molinar said, “You're aware you've left the surrounding neighborhood and entered a more rural setting.” This is the feeling that the team wished to encourage in its design for a new pavilion. The team looked to the surrounding foliage for inspiration. The pavilion super structure is made up of miter-joined steel wide flange sections that form continuous columns and rafters. The members feature a variety of angles that, in assembly, create a torqued and folded profile based loosely on shapes found in the park’s tree canopy. The roof and two sides are enclosed with 1/4-inch plate steel bolted to the insides of the structural sections. To meet the city's visibility requirements for safety, the sides were water jet cut in abstracted leaf shapes of varying sizes and densities, resembling dappled sunlight falling through leaves. Though the pavilion is straightforward in design, its execution was a rewarding challenge for the architects and the fabricator. “The form was influenced by the shape of the tree canopies around,” explained John Allender, principal at Architexas. Starting with an orthogonal form in Rhino, the architects pushed the angles to resemble the natural surrounding shapes. The exposed beams and columns on the structure's exterior magnify the twisted form. Since the canted framework is fully exposed, there was zero tolerance for error. “The unforgiving design is a difficult one to build,” said Bruce Witter of Irving, Texas–based fabricator CT&S. “These were tight tolerances, far beyond AWS standards,” he added. After translating the Rhino file to AutoCAD, CT&S laser cut mockups to test the angles. Following a workshop at the fabrication studio, the team took close to 12 weeks to craft the beams and panels, prepare bolt holes, paint the steel, and affix a special waterproof sheet to the ceiling panel. Installing the pavilion over a concrete slab also required considerable preparation and time. During the course of nearly a dozen site visits by designers at Architexas, the fabricators erected the columns and roof beams using 3D scans to ensure the fidelity of the final product. According to Witter, the canted angles injected errors into the digital layout, so hard templates were the most reliable method for a successful installation. “If you don't have the fixed angle, you won't get the reading right,” said Witter. With the heavily collaborative nature of the design, Allender said working with a local fabricator—CT&S' facilities are located 15 miles from the job site—was essential to the success of the project. “There's no way this project could have been done by someone out of town,” he said.
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Gensler’s design at the University of Houston is realized in a cloud-inspired, sound-absorptive ceiling solution.Gensler and Ceilings Plus have brought a touch of the Big Apple to the University of Houston’s recently completed Quiet Hall in the Classroom and Business Building. Gensler drew its design inspiration for a ceiling in the new building from the New York Central Library’s Rose Reading Room. The firm hired the California-based Ceilings Plus to translate its interpretation of this classical interior, which includes perforations and geometric folds, into an affordable, buildable, and installable ceiling solution. Ceilings Plus used digital software to marry the design architect’s vision with a workable model that offered minimal joint tolerances and maintained compatibility with HVAC systems. “Since the architect was interested in doing something completely new, it was important to realize that process together,” said Michael Chusid, who works in marketing and business development for Ceilings Plus. Gensler produced three conceptual renderings in Revit, then turned them over to project engineer Robert Wochner, who developed sound-absorptive perforations and a suspension system that could support the various angles of the Quiet Hall’s multi-planar ceiling. Wochner used AutoCAD to reconcile Gensler’s rendering, which depicted a cloud of perforations across the ceiling for sound absorption. Acoustically there was an ineffective number of apertures, so Wochner filled in the original design with smaller, carefully angled perforations. By leaving an ample amount of space between the dropped ceiling and the planchement, the perforations are able to absorb vibrations in an efficient and lightweight system. Nearly 50 configurations were considered before arriving at a final design, which was modeled in SolidWorks. Ceilings Plus fabricated the panels using stock products and a CNC router. The architect’s chose the company’s PVC-free Saranté laminate in a henna-toned wood finish, which is affixed to an aluminum sheet. A punch press knocked out the perforations, revealing a blue felt backing. Despite the ceiling’s complex appearance, Ceilings Plus developed a suspension system based on a conventional T-bar system, making it easy to install. Since the ceiling is not flat, attachment points were individually set to hang each of the 280 panels from between six and eight torsion springs. “With this firm pressure downward, you can extract the panel and lower it out of place to gain access to the ceiling cavity to maintain the HVAC system, ductwork, and other mechanicals,” said Chusid. Custom-fabricated brackets help support the unique angles. Ceilings Plus deployed several expert installers to assist the installation process. “Any time there’s a slope on the ceiling and it interfaces with something round, like a column, it goes from a circle to an ellipse,” said Wochner. “Though we have precise information about the field location, it’s not uncommon to make adjustments on site.”
Re:site and Metalab's site-specific installation for Texas A&M's 12th Man Memorial Student Center uses 4,000 networked LEDs to create an animated display that speaks to tradition as well as to the future.The Corps of Cadets. Kyle Field. The 12th Man. Reveille. Texas A&M has more than a few strong traditions, most of which are centered around and given expression by the university’s football games and its alumni’s illustrious history of military service. At the same time, the school is well known for its robust and forward thinking science and engineering departments. Both of these characteristics factored into the conception for a permanent sculpture to inhabit A&M’s new Memorial Student Center (MSC). Created by art collaborative RE:site and design and fabrication studio Metalab (both located in Houston) the sculpture, titled Memory Cloud, is a chandelier of 4,000 white LEDs that are animated by two distinct feeds: one derived from archival footage of the Fightin’ Texas Aggie Band, the other from live infrared cameras that monitor people passing through the center’s atrium. “To interpret tradition visually we thought of moving patterns of people,” said Norman Lee of RE:site. “A&M has a strong marching band. If you remove the specifics of what the band is wearing and focus on the movements, they’re the same from 1900 to now. Once you reduce the figures from archival footage to silhouette patterns, you can’t identify the different points in time. Time and space collapse and bring together the school’s tradition in visual terms.” The archival silhouettes interlace with silhouettes from the live feed, generating ambiguous patterns that take time to sink in. “We envisioned incoming freshmen seeing the shadows and after three or four weeks realizing what the figures are in a powerful ‘ah ha’ moment,” said Lee. Memory Cloud is composed of a 14-foot-wide by 21-foot-long diagrid 1/8-inch powder-coated carbon steel frame and 220 LED arrays housed in clear acrylic tubes that hang in 21 rows from 16 gauge aluminum raceways carrying the data cables and electronics. The arrays are between 9 and 13 feet long and end in acrylic disks that are angled to give a billowing profile to the bottom of the sculpture. The disks also act as luminaires, picking up and diffusing the light of the lowest LED node via fiber optic effect. The piece is suspended from one point on the ceiling with a cable rigging. A winch can raise or lower it for maintenance. RE:site and Metalab used Rhino and Grasshopper to model Memory Cloud’s geometry as well as to develop quantitative data sets for the lighting purchase orders and assembly inventories. The diagrid structure was developed by Houston-based structural engineering firm Insight Structures using finite element analysis (FEA) software that determined a varying depth of profile to deliver the necessary support within the weight requirement. “We had a weight limit of 3,000 pounds,” said Andrew Vrana of Metalab. “At first we wanted to use 3/16 aluminum, which is light weight, but it deformed too much under welding. So we went with carbon steel and by optimizing the profile wound up with a final weight of 2,400 pounds.” The team also used the Lunchbox plugin for Grasshopper, which was developed by Nathan Miller of CASE, which helped to create clean data structures that retained their organization as the geometry of the cloud was refined. To create and program the LED matrix, RE:site and Metalab worked with Digital Media Designs (DMD), which did the digital lighting display for the 2008 Summer Olympics in Beijing. The company worked with a Chinese manufacturer to develop a custom LED product capable of meeting the sculpture’s size requirements while functioning within a broad range of daylight conditions. It also had to create a DMX control system that would take RE:site’s 2D silhouettes and replicate them in Memory Cloud’s 3D LED matrix, an unprecedented task from a software point of view. DMD worked with UK company Avolites Media to customize their AI software to this purpose. “With that software we were able to utilize a method called pixel mapping and find a way to interpret RGB values into black and white and also to transpose that into XYZ coordinates, creating a 3D virtual cloud,” said Scott Chmielewski of DMD. Memory Cloud was prototyped and fabricated in Houston, then trucked the 100 miles to College Station. The on-site assembly and erection process took 10 days to complete. Gig ‘em Aggies!