Posts tagged with "Metal":

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One Fish, Two Fish – Brooklyn’s Gotham MetalWorks Fabricates Historical Reproduction for New York Landmark Building

  In order to fulfill the need for ornamental fish for the edifice of a landmark building in Midtown, a 1858 Federal style gatehouse, they turned to the one company capable of such authentic recreation–Gotham MetalWorks in Brooklyn. Normally, recreating an item like this involves creating a plaster cast, something impossible with an item made of four separate pieces. Instead, the craftsman at Gotham MetalWorks created a rubber mold, then a plaster cast of each piece, sharpening detail after each imaging. The final piece was stamped in copper using a pneumatic press, precisely reproducing the architectural element. “We are likely the only metal shop in the region with the capability to have done this reproduction with the precision and authenticity that the client required,” said Branch Manager Doug Kisley. Gotham MetalWorks has a long standing history with landmark buildings throughout NYC. Because these buildings require specific replication of existing materials during restoration or renovation, approval can be an arduous process for contractors and architects. With an extensive knowledge of historical preservation coupled with CAD and state-of-the-art techniques, Gotham MetalWorks focuses on achieving the desired result of both client and contractor, while adhering to the Landmarks Commission codes.
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Riverfront Revival by Shalom Baranes

Brick and metal transform a tired office block into a residential building worthy of its site.

Located on a slice of land adjacent to the Potomac River in Old Town Alexandria, Virginia, the 1984 Sheet Metal Workers Union National Pension Fund building failed to live up to the site's potential. "I've used this in a couple of lectures," said Shalom Baranes Associates principal Patrick Burkhart. "I show 'before' photos and ask the audience, 'What is this building?' The answers include: 'It looks like an urban jail.'" When the property came on the market, Maryland-based developer EYA seized the opportunity to transform the waterfront eyesore into a contemporary condominium complex. Clad in brick and metal paneling, with high performance glazing emphasizing views along the Potomac, the Oronoco balances a sleek urban aesthetic with sensitivity to Old Town's historic fabric. Because rowhouses dominate Old Town's residential real estate market, "we thought there was a pent-up demand for one-level living for empty nesters," said EYA senior vice president Brian AJ Jackson. The developers took a "less is more" approach to the conversion, opting for 60 large units over the 110 allowed by the zoning code. They kept the old office building's stepped profile, creating penthouses on multiple levels, but carved out the center of the structure to make way for a courtyard. "The courtyard really gives the project a heart and soul," said Burkhart. "It creates something that's not inward looking, but outward."
  • Facade Manufacturer Cushwa (brick), Charles Luck (stone), Peerless (glazing), Kawneer (storefront), Alcoa/Reynobond (metal)
  • Architects Shalom Baranes Associates
  • Facade Installer Ramsey Masonry (masonry), Fairfax Glass (glazing), Mid-Atlantic Construction Supply (metal)
  • Location Old Town Alexandria, VA
  • Date of Completion 2014
  • System brick cavity wall with metal panels, high performance glazing
  • Products Cushwa brick, Alcoa/Reynobond metal panels, Peerless glazing
The Sheet Metal Workers Union building was "originally designed with fairly innovative sustainable ideas, for an office building," said Burkhart—including the stepped terraces, on top of which were solar collectors. "But a lot of it didn't work well." One major deficit was the structure's reduced window openings. During renovation, Shalom Baranes Associates focused on maximizing daylighting and views without sacrificing thermal or acoustic performance, selecting a variety of high performance products from Peerless for the building's glazed areas. Given the Oronoco's location along the flight path to and from Reagan National Airport, "the acoustic glazing is amazing," observed Choptank Communications' Brent Burkhardt. "You hear very little from inside the building, yet you have a neat view of the planes." The building's brick cavity wall offers additional benefits in terms of energy efficiency. "It's our theme to blend in," said Burkhart. "We decided to work with the brick aesthetic" that prevails among Old Town's older residences. The architects broke the building into townhouse-scale bays, wrapping every other bay in metal panels from Alcoa/Reynobond. "It alternates between brick and metal as you go up the steps: brick, then metal and glass, then another brick element. That helps pull you up the height of the building," explained Burkhart. The LEED Silver Oronoco achieves the performance aspirations of its predecessor without neglecting the building's visual appeal—and without taking unnecessary risks. Obtaining LEED certification "is always a little more challenging for residential designs," said Burkhart. "Many of the points are developed simply through a careful selection of materials, instead of choosing more exotic measures."
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Product> Well Clad: Glass & Metal Facade Systems for All Seasons

You've got to have one. A facade, that is. So AN rounded up five leading glass and metal facade systems  whose value is more than skin deep. For instance, Kalzip's FC Rainscreen, used on New Orleans' Superdome. These aluminum panels form a non-penetrative facade system that can be installed in two directions, from top to bottom or from the bottom up. Individual sheets can be removed and installed independently of the rest of the assembly. The system's quick, cost-effective installation procedure won it the job of renovating the Superdome in Louisiana in the wake of Hurricane Katrina. STILLA JOEL BERMAN GLASS STUDIO These three-dimensional kiln-cast glass panels are available in a low-iron version, which virtually eliminates the green cast inherent in clear float glass. They can also be tempered for safety and impact resistance for exterior applications. The panels can be installed with the studio's newly expanded line of hardware, which has been designed specifically for this glass product. OMBRA PULP STUDIO A wire mesh core surrounded by tempered glass obscures angled light, yet appears transparent when viewed head-on, allowing more daylight to enter a building in the morning and late afternoon when the sun is low on the horizon. It can filter up to 50 percent of transmitted light without tinting or special coating, and also acts as a moisture-resistant sound barrier with an STC rating of up to 49. REYNBOND ACM ALCOA REYNOBOND This lightweight Aluminum Composite Material (ACM) is as durable as it is pliable. It comes in interlocking panels that can be folded or curved while still retaining its shape, making it an ideal choice for challenging facades. Designers can choose among a variety of colors and also have the option of selecting a fire-retardant mineral core. YES 45 TU YKK This expansion to YKK's popular storefront system allows it to handle front-set glass applications, improving thermal performance and allowing for either interior or exterior glazing. The patented Thermabond Plus process creates a thermally broken system that reduces heat flow through the frame, saving energy and providing architects and designers with greater flexibility.