Posts tagged with "Kingspan":

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Glass and steel structure slides into iconic Boston church

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Located within the former Holy Trinity German Church, an 1877 structure designed by Patrick Keely in Boston’s South End, Finegold Alexander Architects inserted an eight-story, extruded glass-and-steel condominium residence. The Lucas preserved solely the original stone walls, tower, and arched windows of the facade and “slid” in the new residences to maintain its iconic nature within the neighborhood. Ellen Anselone, a Principal at Finegold Alexander Architects, said in a press release “the design team sought to harmoniously marry the old and the new.”
 
  • Facade Manufacturer Reynobond, ATAS, Kingspan, Kawneer
  • Architects Finegold Alexander Architects
  • Facade Installer J&S Builders (lower metal panel), CEI Composites (upper metal panel), JR Glass Inc (curtain wall)
  • Facade Consultants SGH Engineering (building envelope consultant)
  • Location Boston
  • Date of Completion 2017
  • System Metal panel rainscreen, curtain wall
  • Products Reynobond ACM (aluminum composite panel) rainscreen, ATAS Versa-Lok panels, Kingspan insulated roof panels, Kawneer 1600 curtain wall
Because “the existing walls couldn’t take the weight of a new building,” Anselone told AN, “the idea was to slip this new structure inside that existing one.” Finegold Alexander Architects had the facade 3D-scanned on the interior and exterior to assist with putting the drawings together. Working with the contractors, the project team evaluated the integrity of the exterior walls and the condition of the stonework. The original stonework was primarily intact and required minimal restoration. As seen in the pre-construction photos, the original stone walls were thick enough to stand alone during construction. Finegold Alexander’s design did require some cutting down of the original window sills on the first floor to create space for new windows. It also relocated the existing stair on the street to allow for accessible entry to the building. Many iterations of intervention were considered before arriving at the final design, which is mostly an extrusion of what is seen in the floor plan. The stone buttresses are continued up into the new steel structure. In the detailing of the new construction, there is a perimeter of steel framework, constructed right up to the interior of the existing stone walls, which then the vertical steel was anchored on. The floors were then installed and braced. Above the roofline of the original church, the new structure is clad in a simple metal panel rainscreen and curtain wall enclosure. The detailing was meant to be an extension of the historic language of the facade and also create a contemporary interpretation, in opposition to mimicry. The system follows the vertical lines established in the original facade, in both the metal panel and curtain wall. There are vertical fins which jut out over an exterior balcony, reminiscent of the original buttresses but clad in the same metal panel as the rainscreen system and tied back to the new steel structure. Being an adaptive reuse project, immense coordination was required between the architect and the contractors. One of the biggest challenges was efficiently locating the waterproofing where the new construction meets the existing wall. The process was hands-on, and Finegold Alexander Architects were onsite to work out those details with the contractor. Once the windows and curtain wall were installed, everything was diligently water-tested to ensure the tightness of the building envelope.
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Product> Special Effects: Exterior Metals

Perforated, solid sheet, formed, mesh: The versatility of metal as a sculptural facade material is unequalled. A wide range of finish options—polished, matte, or textured; color-coated, natural, or even gilded—enhances the aesthetic possibilities. Gradients Collection Moz Designs The Gradients Collection includes nine ombré color spectrums and a choice of nine textured finishes that add visual interest and dimension to the iridescent surfaces. Suitable for both interior and exterior applications, the collection is available in four-foot by eight-foot or four-foot by ten-foot aluminum or corrugated aluminum panels with thicknesses ranging from .040 to .125 inches. Fabricated from recycled metal, the product is LEED eligible. Designwall Series Benchmark by Kingspan The Designwall line of insulated metal panels now features a high performance joint that enhances R-values and affords superior resistance to air and water penetration, owing to a double-sealed joint in the face/liner, a double-sloped drainage shelf, and a double pressure equalization chamber. UNA-CLAD Delta Concealed Fastener Panels Firestone Building Products The Delta Series is a high-performance cladding system, available in a range of materials and eleven profiles. The design of the panels allows for rapid installation and features a unique visual safeguard to ensure panels are correctly interconnected. There are 31 standard colors offered; custom colors are optional. Cubist Mesh Cambridge Architectural Modifying the width and pitch of the individual spirals of this metal mesh provides flexibility in design and allows architects to create decorative and solar-shading patterns within the pattern. The spirals can be adapted to range from 3/8 inches to 3 inches in width and 1/2 inch to 1-inch in pitch. Envelope 2000 Citadel Architectural Products Envelope 2000 is a composite panel consisting of two aluminum skins bonded to a thermoset phenolic resin core. Standard sizes available include eight-, ten- and 12-foot lengths, in widths measuring four or five feet. LEED eligible, it can be used as exterior cladding on walls, canopies, fascia, and accent bands. Snap-Clad Panel Pac-Clad Petersen Aluminum These architectural/structural roofing panels are corrective leveled to provide superior flatness. A concealed fastener clip system allows for thermal expansion and contraction while providing ample hold-down strength. A factory-applied sealing bead is optional for the aluminum panels.
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Accelerated build speed beats winter’s wrath in Chicago: Case Study

  The design-construction team for 1611 West Division had to get the project completed quickly while sticking to the goal of achieving LEED Silver certification. There were many ways to achieve those goals. However, the architect wanted the envelope to create a sense of movement that would identify with the character and individuality of the people living in this progressive community. But the designers wanted this building to be a significant structure in a Chicago area filled with distinctive architecture. They had to find exterior cladding that could go up quickly, provide high R-values, and give 1611 West Division an appearance that would become a landmark. The Solution: BENCHMARK by Kingspan Designwall™ 1000 insulated metal panels were specified to create the building’s envelope. The panels were arranged vertically across horizontal floor slabs and folded around the building almost like textile. By installing them in a staggered pattern, each unit has an individualistic quality and yet the entire structure is woven together seamlessly. The Designwall panel created a wall system that offers impressive curb appeal while providing excellent thermal performance. Today 1611 West Division offers much that is needed from a mixed-used, high-density urban building.
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Product> Goodness Gracious, Great Walls Aspire: Top Facade Products

The defining aspect of every building—the facade—is where the artistic aspiration is most visible and where the performance factor is most vulnerable. These new cladding and construction products prove beauty is certainly more than skin deep. Reveal Panel System James Hardie Developed specifically for multi-family, mixed-use, senior living, and light commercial facilities, these panels can be cut on-site to deliver an expressed joint look with deep shadow lines. Trims and fasteners can be field painted, or their metal finishes left exposed. The ventilated rainscreen assembly incorporates best practices for moisture management. SolarTrac Reflectance Module MechoSystems When added to SolarTrac software, the Reflectance Module calculates first-order reflections, and enables roller shades to be positioned accordingly on a zone-by-zone basis across a facade. GreenScreen Wall Grid GreenScreen Fabricated of recycled steel, this wall-mounted grid of powder-coated, welded wire forms a three-dimensional trellising system that creates a captive growing space for plants to flourish and intertwine. Standard panels measure 48-inches by 96-inches. Optimo Smooth Kingspan This single-component insulated metal panel product offers faster on-site installation compared to built-up wall systems. It also delivers high-energy efficiency through superior air tightness, low thermal bridging, and a high R-value. Made with recaptured metals, the panels weigh three pounds per square foot. Available in multiple profiles, trim-less ends, finishes, and color options. Outsulation Plus MD Dryvit This EIF cladding system provides a single source solution for air- and water-resistive barriers, exterior continuous insulation, and finish of the exterior wall. It can be applied to almost any kind of sheathing. Reveal-Girt Knight Wall Systems This new rain-screen framing system, designed for open-joint, exposed-fastener facades, creates the aesthetic illusion of depth in the joint itself. Designed with two wide anchoring surfaces, Reveal-Girt can accommodate two adjoining panel edges on one rail, which delivers both savings and efficiencies in labor and materials.
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Product> Surface Effective: Eight Innovative Cladding Materials & Systems

From enhancing aesthetics with digitally-printed ceramic panels to increasing build-speed via all-in-one insulated metal panel systems, these innovative building products offer specialized facade solutions to architects. ClearShade Insulated Glass Panel Panelite A glazing solution that optimizes both daylight and solar heat control, its honeycomb insert is offered in a range of colors and patterns; customization is available. Dekton Cosentino Available in sheets up to 126 by 56 inches and thicknesses of 8, 12, and 20 millimeters, this ultra-compacted material has a high compressive strength, is non-porous, and UV resistant. In ten colors and textures. Dot-to-Dot Tagina The system is based on three-dimensional ceramic modules that function as pixels when mounted to an exterior facade. Consulting with the manufacturer, designers can create their own limited edition glazed porcelain tiles for ventilated facades or other architectural coverings. Benchmark Kingspan A single package system that combines the energy efficiency of IMPs with a proprietary carrier panel system that accommodates many cladding options, including aluminum composite material, metal composite material, ceramic granite, thin brick, plate, high pressure laminate, and ceramic tile. Renewall Lamboo Laminated bamboo elements are up to 20 percent more stable than hardwoods, while milling, sanding, and finishing using conventional machinery. Its naturally occurring silica content resists insects and fungal agents. LEED eligible. Hashtag Cambridge Architectural In panels up to 96 inches wide, the flattened surface area of this rigid stainless steel mesh boosts reflectivity. Produced from 100 percent recycled materials, it is LEED eligible. Lea Lab Lea Ceramiche Architects can create their own custom cladding imagery on ultra-thin, oversized ceramic panels using the Lea Lab digital printing technology. Upload high-resolution files, specify the panel size, and the manufacturing process is initiated. Baltic GKD Metal Fabrics With a range of visible light transmittance from .28 to .42 and a solar gain coefficient of between .20 and .29, this metal fabric makes an effective sunshade.
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Product> Finds from the Floor at Greenbuild 2013

In the midst of Greenbuild's International Conference & Expo, held from November 18–22 in Philadelphia, AN sought out the newest and most innovative sustainable building products. We found attractive new finishes and furnishings, including a new chair derived from carbon polymers, and a plethora of building components that aim to harness the Earth's energy for optimal building performance. Green Roofing Xero Flor America This vegetated green roofing solution (above) rolls out in a mat system for easy application, as well as rapid access for repairs. Each 40-inch wide panel is comprised of a root barrier, drain mat, water retention fleece, growing medium, and pre-vegetated layer of sedum. Also known as stonecrop, each order is grown in one of Xero Flor's six regional fields, so living roofs are acclimated to the installation environment and contribute to local LEED credits. Ecoflex Mortise Lock Assa Abloy The Ecoflex Mortise Lock runs on only 10 Watts of energy, whereas standard electrified locks draw nearly twice the wattage. Used as a stand-alone electronic access control or in conjunction with a wall reader, the reduced power draw cuts operating costs and its actuator reduces the risk of failure from voltage drops. Basotect BASF Basotect is made from an open-cell melamine resin foam, a thermoset polymer that does not contain mineral fibers. It is comprised of 99 percent air for maximum sound absorbancy and low density (read: lightweight) in corporate, education, civic, and institutional applications. Smog-Eating Tile Boral Suitable for both commercial and residential applications, concrete roofing tiles feature an embedded finish that converts nitrogen oxide from the air into inert compounds. For a recommended 3-inch headlap, approximately 89 tiles will cover 100 square feet. Six colorways are available in three profiles. Fleece-BACK PVC Membrane Carlisle SynTec Systems To bolster durability and the PVC membrane's puncture resistance, a layer of fleece backing adds thickness up to 135 mils and improves wind-uplift performance when bonded to an adhesive. Specified as part of a comprehensive roofing system, the membrane can help contribute to LEED points, as it did on the South Terrace of the David L. Lawrence Convention Center in Pittsburgh. AirRenew CertainTeed CertainTeed's new gypsum board features embedded air purifying technology that captures formaldehyde and other aldehydes, converts them into inert compounds, and stores the particulates within the board for 75 years. Water-based acrylic and epoxy paints or breathable wallpaper will not affect efficacy, and AirRenew can be recycled at the end of its useful life. Enverge Cavity Wall Firestone Building Products Firestone adapted its polyisocyanite roofing technology and its insular properties for the vertical surfaces of a building with the Enverge Cavity Wall system. When combined, a suite of products—including a continuous insulation exterior wall insulation, air and vapor barrier, and thru-wall flashing—stops thermal bridging and optimizes building envelope performance according to ASHRAE standards. Reveal Glass Guardian Industries Guardian Industries' switchable glass features an interlayer of liquid crystals laminated between two sheets of glass that, when exposed to an electrical current, reconfigures floating molecules into a transparent grid pattern that appears clear to the naked eye. When the system is off, the molecules rest in a disorganized, natural state that lends opacity to the glass. The line is available in any of Guardian's color offerings, standard textures, and Berman Glass editions. 1630 SS ISO Kawneer Kawneer addresses the growing frequency of high-impact weather systems with a curtain wall designed to withstand hurricane and tornado conditions. The system has withstood blast mitigation testing, ASTM testing, and met building code standards for Florida's hurricane-prone Miami-Dade County, all with a reduced U-factor to meet current energy code demands. Grazie with AirCarbon KI KI's Grazie stacking chair was reimagined in a bio-based polymer(above)—AirCarbon—from California-based Newlight Technologies. A patented production method isolates carbon molecules from naturally occurring chemical compounds, converts them to a liquid state, and bonds them with polymers for a carbon-negative thermoplastic that can be substituted for oil-based plastics. Benchmark Kingspan Panels finished in ACM, MCM, ceramic, brick, and more feature polyisocyanates to eliminate thermal bridging, and a built-in vapor barrier for an air-tight building skin. Kingspan has developed EPDs for all Benchmark panels, which are also UL listed. MagnaShade MechoSystems Mechosystem's interior daylight management—in both manual and automated systems—is available in lengths as long as 40 feet for uninterrupted glare and heat gain mitigation, and the elimination of light gaps. A slim profile on the 6 1/2-inch housing cassette can be installed flush within a ceiling or soffit, or wall mounted. PermaLED Area Light Osram Sylvania Operating at 90, 140, or 200 Watts of power, the PermaLED luminaire for outdoor use generates a 57 percent energy savings when compared to HID lamps. Available with a standard photosensor or a dual-technology motion and photocontrol sensor, the latter provides up to 10kV surge protection. SPEEDHIDE zero PPG This topcoat paint contains no VOCs, formaldehyde, crystalline silica or ethylene glycol. Anti-microbial properties also help inhibit growth of mold and mildew on paint film. SPEEDHIDE zero is GreenGuard Gold certified and meets standards for California's South Coast Air Quality Management District (SCAQMD). Harmony Sherwin-Williams Once this interior acrylic latex paint dries, a propriety chemical compound neutralizes aldehydes in the surrounding environment without the presence of a catalyst. Harmony, and 50 percent of Sherwin-Williams' paint offerings, have been certified GreenGuard Gold and contribute to LEED points under Version 4 revisions. ThermaCork Eco Supply Made from the bark of the quercus suber tree, ThermaCork features the inherent dimensional stability, water resistance, fire retardant properties, and acoustical isolation of cork, without additives. To form panels, the sap of the cork bark, or suberin, is heated to a liquid state and, once cooled, binds particles in place. The panels can also be applied as insulation.    
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Product> Finds from the Floor at AIA 2013 Expo

Between keynote sessions, awards presentations, and interviews at the American Institute of Architects' (AIA) National 2013 Convention, AN's editors joined 20,000 attending architects in the search for the newest and most innovative products on the floor of the Colorado Convention Center's exposition hall. Following are a few notable discoveries. SureClad Porcelain Stone Crossville The Tennessee-based supplier of interior ceramics has partnered with Shackerley, a British manufacturer of porcelain ventilated facade systems, for an exterior cladding solution that meets U.S. building codes, including all seismic and hurricane standards. The system (pictured above) is supported by an aluminum frame and is delivered to job sites as a prefabricated system to ensure fast and efficient installation. SunGuard Neutral 78/65 Guardian Industries Developed to passively retain heat in colder climates, Neutral 78/65's low-E coating facilitates high visible light and a neutral color. It can be used in double- or triple-glazed units and can also be combined with any of SunGuard's other low-E coatings. AA5450 Series OptiQ Window Kawneer The new series in the OptiQ line of windows maintains thermal continuity and reduces energy transmission in both single and double hung constructions thanks to a polyamide thermal break. The 4-and-5/8-inch aluminum frame maintains a minimal profile and can be outfitted with 1-inch double pane or 1-and-1/2-inch triple pane insulated glass. OptiQ Windows are also available with expanded configurations. Benchmark Facade Systems Kingspan A fully integrated line of ventilated exterior cladding debuted at AIA 2013 and is now available from Kingspan. The company supplies a complete system of metal rails, insulated panels with a Bayer-developed polyurethane, and fastening solutions. The cladding is available in aluminum composite material (ACM), metal composite material (MCM), plate, high pressure laminate (HPL), ceramic granite, terra cotta, and thin brick, and comes in a broad range of colors. YUW 750 XTH Unitized Wall System YKK Hurricane and impact mitigating glazing for low- to mid-rise commercial buildings can be applied to multi-span curtain and single-span ribbon walls with YKK's latest addition to its ProTek portfolio. The new wall system can be specified with visible exterior face covers, a four-sided structural silicone glaze, or in a combination of both. It also boasts U-factors as low as .30.