Posts tagged with "chris french metal":

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Giant Pixel’s Binary Star Wars Canopy

A software developer gets a subtly intergalactic theme for its new San Francisco headquarters.

For the Giant Pixel corporation’s new headquarters, Studio O+A evoked the feel of a sophisticated galaxy far, far away in a renovated San Francisco workspace. With the help of Chris French Metal, Nor-Cal Metal Fabricators, and Seaport Stainless, O+A designers Denise Cherry and Primo Orpilla designed an interior environment that invokes themes from the client’s favorite movie, Star Wars, without delivering a set design for the Spaceballs parody. One of the office’s most notable features is an entry canopy constructed from ¼-inch hot rolled steel plate with laser-cut perforations that sets the office theme with a binary translation of the trilogy’s opening crawling text. “The Star Wars theme placed subtly throughout the office was what the client wanted,” Orpilla, who is one of the firm’s co-founders, said. “With the screen, they also found a way to vet job applicants and collaborators.” Doubling as a puzzle for visitors to the office, the software development company’s founders built an application that converted the film’s opening text crawl into binary code that could be visually translated for fabrication.
  • Fabricator Chris French Metal, Nor-Cal Metal Fabricators, Seaport Stainless
  • Designers Studio O+A
  • Location San Francisco
  • Date of Completion December 2013
  • Material ¼-inch hot rolled steel plate, steel bar stock, mechanical fasteners, flush socket cap screws, threaded rod, custom hanger clips, black silicone, single-pane glass, VHB tape, custom doors
  • Process custom scripting, Adobe Creative Suite, AutoCAD DXF, laser cutting, welding, hanging, screwing
According to Cherry, the ones and zeros from Giant Pixel’s software were translated to a computer punch code series. In an AI file, letters represented by zeros are punched out, and letters translated to ones were left solid, which was then exported to a DXF that fed the cutting machine. Each panel measures three feet by eight feet, so the character text fits well across most sections, though the blocking bleeds words across lines in a few places. The canopy had to be framed for stability, so Chris French Metal fabricated a from cold rolled steel flat bar and mechanically attached the canopy panels, said Jamie Darnell, project manager and designer for Chris French Metal. For the vertical portion, flush socket cap screws affix the frame to the floor. For the canopy, threaded rod and custom hanger clips suspend five panels from the rafters. To expedite installation, a tooth-like detail locks the panels together and aligns the edges. Less than one year after completing the interiors, an update to the storefront called for a variation on the pixelated theme from the interior. Within the brick and stucco façade, three openings were filled with an oversized version of the binary code that reads as a direct interpretation of the Giant Pixel brand. Eight-and-a-half-inch apertures—filled with tempered single-pane glass and sealed with VHB tape and black silicone—are bookended by two custom pivot doors weighing 800 pounds each. “We push to get in early on projects with the hope of developing collaborative relationships with the designers,” explained Darnell. “It’s more fun that way and the process and end product are usually more interesting in a collaboration than in a traditional design-bid-build process."
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Aidlin Darling’s Ribbed Canopy

Fabrikator

With the help of Laser Alliance and Chris French Metal, Aidlin Darling Design crafted a hanging ceiling canopy composed of 180 wooden ribs.

Wexler's refined spin on farm-to-table barbecue in San Francisco's financial district offers guests an authentically char-grilled dining experience, minus the smoldering cinders. Inspired by its progressive grill menu, local multidisciplinary firm Aidlin Darling Design dreamed up a 46-foot-long billowing ceiling canopy that hovers over the dining room like a plume of smoke. The feature also extends to the exterior, doubling as an awning over the main entrance that beckons passersby. "The original design, based on an undulating plane of smoke, was designed in both AutoCad and Rhino, [using the] lofting feature that extrapolates geometry between two curves," said Adrienne Swiatocha, project architect for Aidlin Darling Design. The canopy’s softly curving profiles at the exterior and at the end of the wall were hand-drawn. The architects used Rhino to amplify and adjust these curves throughout the center portion of the canopy. This varying amplitude echoes the way smoke dissipates across a room. "[Then], we sliced the three dimensional plane every few inches to generate a bunch of curved line profiles, and offset it by 5 inches to create a second, curving, thickened line."
  • Fabricator Laser Alliance, Chris French Metal
  • Architect Aidlin Darling Design
  • Location San Francisco
  • Date of Completion 2009
  • Material 3/4-inch MDF, 3/4-inch MDO, carbon steel, paint, bolts
  • Process Rhino, AutoCad, VectorWorks, laser cutting, bolted installation
Once a 3/4-inch profile had been achieved for each of the 180 ribs, an inverted J-shaped hook was carved into the profile of each slat so every piece could be hung from a metal rail system. "For each slat, you can take a point from the J-hook and let Rhino extrapolate a profile that connects those hooks so they slide," Swiatocha explained. The architects also added notches in each hook to prevent them from slipping. "It was really challenging because the ceiling was low and had exposed ductwork, sprinklers, and lighting. All those conduits run beneath the joists so we had to design our system around those preexisting elements." In addition to providing easy access to the ceiling, the system of ribs also made for a speedy installation on-site and a clean look that didn't use invisible fasteners. To produce the ribs, which are made from medium density fiberboard (MDF) and medium density overlay (MDO), the Aidlin Darling team contracted the services of Alan Vien at Laser Alliance, who tested both laser and CNC cutting methods before suggesting laser fabrication for speed and cost savings. "Material can sometimes become charred with lasers but, because we were painting each rib, that wasn't a problem," Swiatocha said. The teams chose MDO for the exterior ribs due to the material’s durability and weather resistance. Both MDO and MDF ribs were painted the same charcoal hue. Each rib hangs from a metal rail system that was fabricated and installed by Chris French Metal of Oakland. Laser-cut, carbon steel rails were screwed to a plate stock metal hanger, and then bolted to the ceiling joists. "Both the right and left rails in this case had arcs of different radius lines that weren't symmetrical," said Chris French of the challenge presented by the wooden canopy's irregular volume. The studio generated an install image in VectorWorks with a datum line. "While installing the hanging bars, we would measure from the center line of the bracket to that datum line, plus or minus, according to that drawing." Once the metal rail system was installed, the ribs, which were sequentially numbered, were hung from front to back by one person on a ladder in a matter of hours. "It was fun to see it go in so quickly," said Swiatocha.